CIP System Vacuum Homogenizing Emulsifier Engineered To Achieve Optimal Emulsion And Support Cleaning In Production Lines

Product Description:

The Vacuum Homogenizing Emulsifier is a highly advanced and versatile piece of equipment designed to meet the diverse needs of industries requiring superior mixing, emulsifying, and homogenizing capabilities. Known for its efficiency and reliability, this Homogenizer Emulsifier Mixer is an essential tool in the production of cosmetics, pharmaceuticals, food products, and chemical formulations. By combining vacuum technology with powerful homogenizing and emulsifying functions, this equipment ensures the creation of stable and uniform mixtures with exceptional texture and quality.

One of the standout features of the Vacuum Homogenizing Emulsifier is its flexible heating method options. Users can choose between steam heating or an electric heating jacket, depending on their specific process requirements. Steam heating offers rapid and even heat distribution, making it ideal for temperature-sensitive materials, while the electric heating jacket provides precise temperature control and energy efficiency. This adaptability in heating methods ensures that the emulsifier can handle a wide range of substances and formulations without compromising the integrity of the product.

The vacuum capability of this Emulsifier is another critical advantage. With a vacuum degree of ≥0.098 MPa, the machine effectively removes air bubbles and unwanted gases from the mixture during processing. This vacuum environment not only prevents oxidation and contamination but also enhances the product’s texture and shelf life. The absence of air pockets results in smoother, more consistent emulsions, which is particularly important in the manufacture of high-quality creams, lotions, ointments, and other emulsified products.

Capacity is a key consideration when selecting a Homogenizer Emulsifier Mixer, and this model offers customizable options to suit different production scales. Typically, capacities range from 50 liters to 5000 liters, allowing manufacturers to choose a size that aligns perfectly with their operational demands. This flexibility makes the Vacuum Homogenizing Emulsifier suitable for both small-batch pilot production and large-scale industrial manufacturing. Additionally, the working capacity is focused around 8 liters, which is ideal for precise, controlled experiments or small batch runs where accuracy and consistency are paramount.

At the heart of this equipment lies the high-shear homogenizing system, which is designed to break down particles and droplets to micron or even nanometer dimensions. This results in a finely dispersed and stable emulsion with improved bioavailability and texture. The emulsifier function efficiently blends immiscible liquids such as oil and water, producing a uniform and stable mixture. This capability is essential for creating products that require a smooth, creamy consistency, such as lotions, creams, and sauces.

The Vacuum Homogenizing Emulsifier is engineered with user convenience and safety in mind. The mixer is constructed from high-quality stainless steel, ensuring durability, corrosion resistance, and compliance with hygiene standards required in pharmaceutical and food industries. The control system is intuitive, allowing operators to easily adjust parameters such as temperature, vacuum degree, and mixing speed. Moreover, the machine is designed for easy cleaning and maintenance, reducing downtime and enhancing productivity.

In summary, the Vacuum Homogenizing Emulsifier is a powerful and versatile emulsifier that integrates vacuum technology with efficient homogenizing and mixing functions. Its customizable capacity range, from 50L to 5000L, combined with a working capacity of 8L, makes it adaptable to various production needs. The option of steam or electric heating jacket provides flexibility in processing different materials, while the vacuum degree of ≥0.098 MPa ensures the elimination of air bubbles for superior product quality. Whether used as a Homogenizer Emulsifier Mixer in cosmetics, pharmaceuticals, food, or chemical industries, this emulsifier delivers consistent, high-quality emulsions that meet stringent industry standards.

Features:

• Product Name: Vacuum Homogenizing Emulsifier
• Cleaning Method: CIP (Clean In Place) System Available for easy and efficient cleaning
• Capacity: Customizable, typically from 50L to 5000L to suit various production needs
• Design Capacity: 10L for precision small-scale emulsification
• Cooling Method: Equipped with a Water Cooling Jacket to maintain optimal temperature during operation
• High-performance Emulsifier designed for uniform mixing and emulsification
• Suitable for a wide range of industries requiring reliable emulsifiers

Technical Parameters:

Applications:

The Vacuum Homogenizing Emulsifier, with a design capacity of 10L, is an essential piece of equipment widely used in various industries for producing high-quality emulsions, creams, lotions, and other homogeneous mixtures. This Homogenizer Emulsifier Mixer is especially suitable for applications where precise mixing and emulsification are critical, such as in cosmetics, pharmaceuticals, food processing, and chemical manufacturing. Its versatility makes it an invaluable tool for laboratories and small-scale production units aiming for consistent and reproducible results.

One of the key features of this Emulsifying Machine is its dual heating options, allowing users to choose between steam or electric heating. This flexibility ensures optimal temperature control during the emulsification process, which is crucial for achieving stable and uniform mixtures. The heating system facilitates the melting of raw materials and thorough mixing, making it ideal for applications involving temperature-sensitive ingredients.

In addition to its heating capabilities, the machine is equipped with a water cooling jacket that supports cooling through tap water or an external chiller. This cooling method is vital for quickly reducing the temperature of the mixture after emulsification, helping to preserve the integrity of heat-sensitive components and improve product stability. The combination of heating and cooling functions within the same equipment enables seamless control over the entire production cycle.

Safety is a paramount consideration in the design of this Emulsifying Machine. It features overpressure protection to prevent accidents caused by excessive pressure build-up during operation. Furthermore, an emergency stop function ensures that the machine can be quickly and safely shut down in case of any unexpected issues, protecting both the operator and the equipment. These safety features make the Vacuum Homogenizing Emulsifier Mixer reliable and user-friendly for daily use.

The Vacuum Homogenizing Emulsifier is perfect for scenarios requiring thorough mixing and emulsification under vacuum conditions, which help eliminate air bubbles and enhance the texture and appearance of the final product. Whether used in research and development laboratories, small batch cosmetic production, pharmaceutical compounding, or specialty food preparation, this Emulsifying Machine delivers excellent performance and consistent quality. Its compact 10L capacity makes it highly suitable for pilot production and scale-up processes, providing a practical solution for diverse product development and manufacturing needs.